Skin Replacements & Skin Repairs
Structural Services
What We Offer
Comprehensive Aircraft Structural Services
AeroX aircraft structural services cover everything from skin repair and frame replacement to wing modifications, seat track work, cargo conversion, and complex aircraft structural modifications.
Interior & Exterior Structural Repairs
Wing Spars, Slats & Winglet Modifications
Frame & Window Frame Replacements
Seat Track Repair & Replacement
Cargo Conversions & Structural Modifications
Skin Repair
Aircraft Skin Replacements & Skin Repairs
Aircraft skin repairs are performed when the outer surface of the aircraft is damaged, worn, corroded, or no longer meets operational requirements. AeroX repairs and replaces aircraft skin sections to restore structural integrity and protect the airframe.
Our team evaluates the affected section, reviews the surrounding aircraft structure, performs the required repair or replacement, and supports documentation for return to service.
Skin Replacements
Skin Repairs
Exterior Panel Repair
Corrosion Related Skin Repair
Structural Patch Support
Surrounding Structure Inspection
Post Repair Documentation
Interior & Exterior Structures
Interior & Exterior Aircraft Structural Repairs
Interior Structural Repairs
Interior structural repairs support aircraft components that hold, protect, or connect cabin systems. This work may be required during cabin reconfiguration, cargo conversion, seat layout changes, repair events, or special mission modifications.
- Boeing interior structures
- Airbus interior structures
- Douglas interior structures
- Lockheed interior structures
- Embraer interior structures
- Bombardier interior structures
- Seat track structures
- Cabin support structures
Exterior Structural Repairs
Exterior aircraft structures must handle flight loads, pressure cycles, weather exposure, and operational wear. AeroX reviews aircraft condition, develops the repair path, completes the structural work, and supports return-to-service documentation.
- Boeing exterior structures
- Airbus exterior structures
- Douglas exterior structures
- Lockheed exterior structures
- Embraer exterior structures
- Bombardier exterior structures
- Fuselage structural areas
- Exterior panels and support structures
Wing Structures
Wing Spars, Slats & Winglet Modifications
Wing-related structural work requires precision because these components are critical to aircraft performance and safety. AeroX supports wing spars, slat modifications and repairs, winglet installation, and scimitar winglet work for applicable aircraft.
Wing Spar Repair Support
Wing Structural Inspections
Slat Modifications & Repairs
Winglet Installation Support
Scimitar Winglet Installation
Structural Reinforcement
Engineering & Certification Coordination
Frames
Aircraft Frame & Window Frame Replacements
Frame replacements may be required when aircraft structural members are damaged, corroded, cracked, or outside repair limits. Window frame areas require particular attention because they are part of the pressurized aircraft structure.
Aircraft Frame Replacements
Window Frame Replacements
Structural Member Repair
Corrosion Repair Around Frames
Surrounding Structure Inspection
Repair Planning & Documentation
Return to Service Support
Seat Tracks
Aircraft Seat Track Repair & Replacement
Seat tracks are structural components that secure aircraft seating to the cabin floor. AeroX supports seat track work during cabin reconfiguration, aircraft upgrades, cargo conversion preparation, and commercial aircraft maintenance events.
Seat Track Inspection
Seat Track Repair
Seat Track Replacement
Cabin Layout Modification Support
Floor Structure Evaluation
Seat Installation Support
Return to Service Documentation
Cargo Conversion
Aircraft Cargo Conversion Structural Services
Cargo conversions can require significant structural work when an aircraft is modified from passenger use to freight, special mission, or mixed-use operation.
AeroX helps operators approach cargo conversion projects
with coordinated structural planning, engineering support,
disciplined execution, and controlled aircraft downtime.
Passenger-to-Cargo Structural Preparation
Interior Structure Modification
Floor & Seat Track Structural Support
Cargo Layout Structural Planning
Structural Reinforcement
Engineering & Certification Support
Final Inspection & Documentation
Legacy Aircraft
727 Chords & Legacy Aircraft Structural Support
AeroX supports specialized structural work for legacy aircraft, including 727 chords and related structural requirements. Aging aircraft often require experienced inspection, repair planning, and structural support due to age-related wear, corrosion, and previous repair history.
727 Chord Structural Work
Aging Aircraft Structural Inspections
Corrosion Related Repairs
Replacement Planning
Custom Structural Repair Support
Engineering Coordination
Return to Service Documentation
Fleet Types
Aircraft We Support
AeroX provides aircraft structural services for a wide range of operators and aircraft types, including commercial, corporate, military, cargo, regional, and special mission aircraft.
Heavy Commercial Airliners
Corporate Aircraft
Regional Aircraft
Cargo Aircraft
Military & Special Mission Aircraft
Private Aircraft
Turboprops
Rotary Wing Aircraft
Legacy Aircraft Platforms
Engineering
STC Design, PMA Capability & Engineering Support
Many structural repairs and modifications require engineering review, approved data, STC support, or PMA-related capability before work can be completed.
Structural work must not only be completed correctly; it must also be supported by the appropriate documentation and approval path required for aircraft return to service.
STC Design & Development
PMA Capability
Engineering Documentation
Structural Modification Planning
Repair Approval Coordination
Installation & Testing Support
Return to Service Documentation
Why AeroX
Why Choose AeroX for Aircraft Structural Services?
Experienced Structural Teams
Experience supporting skin repairs, frame replacements, wing structures, seat tracks, and interior and exterior aircraft structures.
Full-Service Support
Assessment, engineering, repair, modification, testing, and return-to-service support through one coordinated process.
Multiple Aircraft Markets
Support for airlines, private aircraft owners, cargo operators, business aviation, military programs, and special mission aircraft.
Mobile Support
Structural services may be supported through AeroX facilities or traveling teams depending on project requirements.
Part 145 Capability
Aircraft structural work supported with an emphasis on quality, documentation, safety, and regulatory compliance.
STC & PMA Capability
Complex structural modifications supported through engineering and certification resources.
Frequently Asked Questions
Aircraft Structural Services FAQs
What are aircraft structural services?
Aircraft structural services include repair, replacement, modification, and inspection work on an aircraft's physical structure. This can include skin repairs, frame replacements, wing structures, seat tracks, slats, winglets, interior structures, exterior structures, and cargo conversion modifications.
Does AeroX repair aircraft skin damage?
Yes. AeroX provides aircraft skin repairs and skin replacements for corrosion, impact damage, fatigue, structural wear, and other applicable repair requirements.
Can AeroX replace aircraft frames and window frames?
Yes. AeroX supports aircraft frame and window frame replacement projects. These repairs require careful planning because frame and window areas are critical portions of the aircraft structure.
Does AeroX perform winglet or scimitar winglet installations?
AeroX supports winglet and scimitar winglet work for applicable aircraft, including structural planning, engineering coordination, installation, testing, and related documentation.
What is aircraft seat track repair?
Aircraft seat track repair involves repairing or replacing the structural tracks that secure aircraft seating to the cabin floor. Work may be required because of wear, corrosion, damage, modification, or cabin layout changes.
Does AeroX support cargo conversion structural work?
Yes. AeroX supports cargo conversion structural services including interior structural modifications, floor and seat track support, reinforcement work, and related engineering and documentation.
Can AeroX come to the aircraft for structural repairs?
AeroX provides traveling team support for applicable projects, allowing structural and maintenance assistance to be coordinated around operator and aircraft requirements.
What aircraft manufacturers does AeroX support?
AeroX supports structural work across major aircraft platforms including Boeing, Airbus, Douglas, Lockheed, Embraer, and Bombardier aircraft depending on project scope and requirements.
Aircraft Structural Support
Discuss Your Aircraft Structural Project With AeroX
From aircraft skin repairs and frame replacements to wing modifications, cargo conversions, seat track work, engineering, and complex structural programs, AeroX is ready to support your aircraft or fleet.